System Introduction
Due to the error of stamping and stretching equipment in the welding of steel cylinder circumferential seams, the head is not round or straight, and the position and size of the weld seam change, resulting in a high scrap rate of finished products and the inability to achieve machine automatic welding with high efficiency. The steel cylinder welding seam tracking system independently developed by Chuangxiang Intelligent Control can complete automatic welding of circumferential seams and real-time laser tracking, achieving high-quality welding.
Product composition
Laser weld seam tracker, PLC electrical control cabinet, cylinder specific operation box (customizable), precision cross slide table, and cylinder installation bracket, etc
solve a problem
Real time laser tracking for automatic welding of circumferential seams;
One click operation, PLC automatic control, one person operating multiple devices to improve production efficiency;
Reduce the skill requirements for workers and simplify pre job training;
Ensure welding safety;
Old equipment renovation and upgrading, new equipment supporting independent closed-loop system, unaffected by external factors.
scope of application
The welding production process in the pressure vessel industry replaces manual work and can adapt to welding steel cylinders of different specifications
Installation rendering
System core parameters
System advantages
Real time tracking, no need for pre scanning;
The tracking accuracy reaches between 0.1mm-0.5mm;
Horizontal and vertical bidirectional tracking;
Support welding types such as gas shielded welding, argon arc welding, laser welding, etc;
Support the prediction function of tracking trajectories;
Support automatic tracking of narrow welds in circular splicing;
Support anti arc and anti spot welding functions;
Tracking feedback control frequency: 20-100 times/s;
Support real-time display and remote control of images;
Support trajectory playback function.
